I have a setup with three booster pumps operating in parallel, connected to a common discharge line, which then feeds into three injection pumps, also running in parallel.
- The booster and injection pumps have the same specifications.
- The motors driving all six pumps are identical in specifications.
- These pumps and motors have been operating for around 40 years.
Currently, the pump head for all six pumps matches the OEM performance curve. Additionally:
- The brake power and efficiency of the booster pumps align with the expected performance.
- The motors driving the booster pumps consume power as per the design specifications.
However, the issue Iām facing is that the motors connected to the injection pumps are consuming 5% more power than expected.
Given that:
ā The head curve is matching
ā There is no seal leakage or cavitation
I suspect that motor efficiency may have reduced over time, leading to higher power consumption. Could this be the reason, or are there other possible factors I should consider?
Would appreciate any insights or corrections from experts on this!