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Draft Pressure Profile In Gc Furnace


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#1 Guest_manika_*

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Posted 18 December 2003 - 06:00 AM

Actually I'm doing one project regarding draft profile in a furnace. The furnace on which presently I'm working is handling C2 feed. The Id fan at the top of the furnace is designed for following specifications:
Capacity:2100 m3/hr.
del P offferd:130 mm of H2O
RPM:990
The draft at the bottom of the furnace is 14.8mm vacuum of H2O, at the arch section 5.5mm vacuum of H2O,near the damper 111.4mm vacuum of H2O and near the ID fan it is 140.5mm vacuum of H2O.The damper is presently 54.6 % open.
My 1st question is why the draft is getting reduced near the arch section and if it is so how the flue gas is flowing from the bottom to that section? I have fuel gas data, flue gas analysis data. Now I have to find out pressure at different location of the furnace regarding Id fan capacity. Now how can I incorporate that pressure increase in my calculation?
What are the data that I need basically to calculate this draft profile?

#2 gvdlans

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Posted 18 December 2003 - 11:57 AM

Remember: the draft produced by a column of hot flue gas depends on the density difference between the hot gas and the ambient air. The draft you measured at the bottom of the furnace is measured at a different elevation than the draft measured at the arch section. Note that this draft is the pressure difference between inside the furnace and the outside ambient air at the same elevation. For example, when the arch section is 10 m above the bottom of the furnace, the outside air pressure at the arch section is 10 m of ambient air lower than the outside air pressure at the furnace bottom. 10 m of ambient air column is about 12 mm of H2O column.

Bottom line is that, although your gauge pressures increase between furnace bottom and arch, the absolute pressures decrease. This is the reason why flue gases will still flow from furnace bottom to arch!

Draft, in inches of water, can be calculated as follows:
Draft = (0.52)(Ls)(p')(1/Ta-1/Tga)

where:
Ls = stack height (ft)
p' = atmospheric pressure (psia)
Ta = ambient temperature (°R)
Tga = flue gas temperature (°R)

Furthermore, I would like to advise you to get a copy of following articles:

Herbert L. Berman, "Fired Heaters - III", Chemical Engineering, August 14 1978, pages 129-140.
Especially pages 139 and 140 are relevant.

Norman Wimpress, "Generalized method predicts fired-heater performance", Chemical Engineering, May 22, 1978, pages 95-102.

These articles are based on a natural draft furnace. However, for an induced draft furnace, stack has just been replaced by an induced draft fan, but same principles apply.

#3 mbeychok

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Posted 18 December 2003 - 02:34 PM

To: gvdlans

I just want to commend you for the excellent answer you gave to
Manika's question.

#4 gvdlans

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Posted 19 December 2003 - 05:53 AM

Milton, thank you for commending me. It was a pleasure writing the answer.

On the web, I found an article that shows the typical draft profile of a fired heater:
Optimized Fired Heater Operation Saves Money

Figure 4 shows the profile for a natural draft heater.

#5 Guest_Guest_*

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Posted 14 January 2004 - 04:49 AM

[COLOR=blue][SIZE=1][FONT=Times][SIZE=7][B]M really thankful to gvdlans for the prompt and excellent answer that article proved to be really helpful in successful completion of my project......




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